Armature assembling machine



MayS, 13942. E. w. COLLINS ETAL ARMATURE AS SEMBLING MACHINE Filed April 17, 1940 15 Sheets-Sheet- 1 ,INVENTOR AND EDWARD MLCOLLI 5 BY ART"; L. CHRPENTER Zhz'rATTORNEYS May 1942.-

Filed April 17; 1940 E. W. COLLINS ETAL ARMATURE ASSEMBLING MACHINE 15 S he ets Sheet 2 Q R mvem'ons 1 Q EDWARD \nl. COLLINS MRTIN LCHRPENTER IMATTORNEYS 5, 1942. E. w, COLLINS EI'AL 2, 1 ARMATURE ASSEMBLING MACHINE I Filed April 17, 1940 15 Sheets-Sheet 3 Q Q U UuirATTQRNEYS May 5, 1942.. 1:. COLLINS n AL Q; 2,281,917

ARMATUREASSEMBLIKG MACHINE Filed April 17, 1940 l5 Sheets-Sheet! I E T m eown Q6851? mam LCARPENTER bw-ATTORNEY:

y 1942- E. wQcoLLlNs ET AL 2,281,917

ARMATURE AS SEMBLING MACHINE Fiied April 17, 1940 15 Shee ts-Sheet 5 4 INVENTORS enwako w. COLLINS U MARTIN L. CARPENTER flair ATTORNEYS- May 5, 1942. E. w. COLLINS ET AL ARMATURE ASSEMBLING MACHINE Filed April 17, 1940 15 Sheets-Sheet 6 7 R .2 TWW U E P 5 O Y m w m m W n IA A WK 7 DA EM Z My 5, 1942. E. w. COLLINS ET AL NNN May 5, 1942. E. w. COLLINS ET AL 2,281,917

ARMATURE'ASSEMBLING. MACHINE Filed April 17, 1940 15 Sheets-Sheet 8 May 5, 1942. E. w. COLLINS E' I'AL 2,281,917

ARMATURE ASSEMBLING MACHINE l5 Sheets-Sheet Filed April 17, 1940 May 5, 1942. E. w. COLLINS ETAL 2,281,917

ARMATURE ASSEMBLING MACHINE Filed April 17, 1940 15 Sheecs-Sheet 1o III y 1942- E. w. COLLINS ET AL 2,281,917

ARMATURE ASSEMBLING MACHINE Filed April 17, 1940 15 Sheets-Sheet 11 INVENTOR EDWA Raw. comm WMARHN L. CARPENTER 6 M... ax,

I flair ATTORNEYS May 5 1942. w. COLLINS ET AL 2,281,917

ARMATURE ASSEMBLING' MACHINE 15 Sheets-Sheet 13 Filed April 17, 1940 R E Tl N E Pl T M NUC E L m IA m M CD May 5, 1942. E. w. COLLINS ET AL 2,281,917

ARMATURE ASSEMBLING MACHINE Filed April 17, 1940 15 Sheets-Sheet l4 INVENTORS EDWARD W. COLLINS MARTIN L. CARPENTER fin) ATTORNEYS May 5, 1942. E. w. COLLINS ET AL 2,281,917

ARMATURE ASSEMBLING MACHINE 7 1940 bets-Sheet 15 INVENT EDWARD W.

MARTIN Leann-mere I fifl 'ATTORNEYS Patented May 5, 1942 Anderson, Ind., assignors to General Motors Mich., a corporation of Corporation, Detroit, Delaware Application April 17, 1940, Serial No. 330,136 Claims. (01. 2944) This invention relates to the'manufacture of armatures for dynamoelectric machines and more particularly to armatures which comprise the assembly of a slotted core and a plurality of preformed coils having parallel portions called active coil sides, each slot of thecore receiving active coil sides of different coils.

In the patent of Lora E. Poole, No. 2,192,801, ranted March 5, 1940, there is disclosed a machine for operating upon a partially assembled armature. This partially assembled armature comprises the assembly of the core with armature coils, each having one of its active coil sides located in the bottom of a core slot. The purpose of this Poole machine is to locate the other active coil sides in the proper core slots. The Poole machine includes a chuck for gripping the armature shaft and power operated means for indexing or intermittently rotating the chuck through angular distances equal to the spacing of the core slots. At the end of'each indexing operation the outer active coil side of a coil will be located against a guide plate and in radial alignment with that core slot which is to receive the coil side. Power operated mechanisms cause this coil side to be confined in a space slightly narrower than the throat of theslot and a blade pushes the coil side from this confined space and causes it to be inserted in the coreslot above an active coil side which occupies the bottom part of the slot, meaning that part closer to the axis of the core. Before starting this Poole machine into operation the armature shaft is located and is caused to be gripped bythe chuck in such position that one power operated indexing operation is performed by the machine before thefirst outer active coil side is inserted. ,During this first indexing operation this first outer active coil side is engaged by fingers which move with the outer active coil side as the core is indexed while at the same time resisting movement under spring tension so as to cause the coil to be stretched appreciably before this coil side is located against the guide plate which is in alignment with the proper core slot at the end of the indexing operation. Before this first indexing operation has been fully completed these fingers automatically release the first outer active coil side to allow it to move over against the guide plate. One purpose of these fingers is to keep this outer active coil side out of engagement with the core so that it will not accidentally be caught by the wrong core slot before the first indexing operation has been completed. After the first outer active coil side has been inserted in the proper slot, itis not necessary to usethe stretching fingers of this Poole machine for the second and succeeding active coil sides to be inserted; therefore, the stretching-finger-device is manually moved out of the way so that it will not engage any active coil sides after'the first one.

It is an object "of the present invention to simplify the construction and mode of operation of the Poole machine and this object is accomplished by eliminating the stretching fingers and using, as the sole means for stretching the first coil as well as succeedingcoils, the guide plate which cooperates to locate the outer active coil side in alignment with its proper core slot. In order to prevent contact between the first outer active coil side and the core and thus prevent accidental lodgment of that coil side with the improper core slot, we provide a thin plate of metal which is caused to cover that portion of the armature core adjacent to which the first outer active coil side is located, said platebeing'located between the core and the means for inserting the outer active coil sides therein. This plate will be termed hereinafter a core guard.

It is a further object of the invention to control the core guard automatically in response to the operation of the other devices of the machine. One of these devices is a plunger which is used initially to locate the core in the proper position before causing the armature shaft to be gripped by the chuck. The depression of a pedal located beneath the machinecauses this plunger to be elevated and its blade to enter between certain adjacent core teeth. This movement of the plunger is accompanied by movement of the core guard into position covering that portion of the core adjacent to which the first active coil side is located. The guard is latched in position. Then the armature shaft is gripped by the chuck and the plunger is lowered while the core guard remains in position. The chuck indexing means besides being power operated can be manually operated for a preliminary indexing operation. This. preliminary indexing operation is effected by a lever, a manupulation of which causes the first coil to be partially stretched while the core is indexed throughan angular distance twice the spacing of the adjacent core teeth, thus placing the first outer active coil side into alignment with that core slot next to the one into which the coil side is to be introduced. During this indexing operation the core remains covered by the core guard so that the first outer active coil side can not be accidentally caughtiby. the wrong slot. Then the machine is caused to operate by motor outer active coil sides thereof.

for the facile application of the rope insulation 2 between the ends of the armature core and the end portions of the armature coils, the purpose of this insulation being to prevent shortcircuits between the bends in the armature coils which might otherwise occur due to slight undetectable damage of the insulation of the wires when the coils are stretched durmg the insertion of the The use of such rope insulation is described and claimed in the Patent of, Alva W. Phelps, No. 1,991,696, granted February 19,1935.

Another object of the invention is to provide for the supplying of a strip of insulating paper to be placed around the armature shaft between the commutator and the core and thus around the leads fromv the inner active coil sides which have been previously connected with the commutator bars. To accomplish this object we provide means for'feeding a strip of paper from a supply roll and for'cutting it oif to the proper length, said means being operated by the hand lever which is used to effect a preliminary coil stretching operation. I

Further objects and advantages of the present invention will be apparent from the followingdescription, reference being had to the accompanying drawings wherein a preferred embodiment of the present invention is clearly shown.

In the drawings:

Fig. 1 is a perspective View of a machine embodying the present invention;

Fig. 2 is a front elevation, the chuck operating handle being broken away;

Fig. 3 is a plan view of the machine shown in Fig. 2;

Fig. 4 is an elevational view in the direction of the arrow 4 of Fig. 2;

Fig; 5 is in part an elevational view looking in the direction of arrow 5 of Fig. 2, the sectional part being taken substantially on the section lines 5a-5a of Fig. 2;

Fig. 6 is a fragmentary front elevation of a work holder for supporting the armature assembly and for guiding the rope insulation thereto;

Fig. 7 is a plan view of the holder shown in Fig. 8;

Fig. 8 is an end view looking in the direction of the arrow 8 of Fig. 7;

Fig. 9 is a plan view of the paper feed and cut off device;

Fig. 10 is a side elevation of the paper feed and cut off device looking in the direction of the arrow ID of Fig. 9;

Fig. 11 is a front elevation thereof looking in the direction of arrow I I of Fig. 10;

Fig. 12 is a sectional view on the line |2-l2 ofFig. 9;

"Fig. 13 is' a sectional view of the chuck which grips the armature shaft and is taken on the section line l3l3 of Fig. 3; I v

Fig. 14 is a sectional view substantially on the line l4-I4of Fig. 1.3;

Fig. 15 is a fragmentary sectional view on the line l5l5 of Fig. 3, showing the coil inserting parts in normal or retracted position;

Fig. 16 is a view similar to Fig. 15 showing the operating parts in position after having inserted a coil side in a slot;

Fig. 17 is a fragmentary view of certain parts shown in Figs. 15 and 16 and shows these parts in a position intermediate between the positions shown in Fig. 15 and the position shown in Fig. 16;

r Fig. 18 is a fragmentary front view showing the coil centering mechanism in one of its operating positions;

1 Fig. 19 i a sectional view on line l9l9 of Fig; 15;

- Fig. 20 is a sectional view on the vertical plane of points of arrow 20 of Fig. 15;

Fig. 21 is a sectional view on the line 2|2l of Fig. 15;

Fig. 22 is a sectional view in part substantially on the line 22-22 of Fig. 16 and in part on the line 22a-22a of Fig. 9;

Fig. 23 is a diagrammatic front elevational view of the machine showing the clutch control and the core guard and core locator control;

Fig. 24 is a side elevation of the machine shown in Fig. 23 and is viewed in the direction of the arrow 24 of Fig. 23;

Fig. 25 is an enlarged view of the core guard and core locator devices shown in Fig. 24 of Fig. 23

Fig. 26 is a view in the direction of arrow 26 of Fig. 25;

Fig. 27 is a sectional view on the line 21-21 of Fig. 26;

Fig. 28 is a view similar to Fig. 25 showing the core guard and core locator in operating position;

Fig. 29 is a fragmentary view showing the position of certain parts just at the instant of release of the core guard;

Figs. 30 and 31 are fragmentary perspective views showing certain operations.

GENERAL ConsrRUcrioN Referring to Figs. 23 and 24, the machine comprises a table or base 30 supported above the floor by leg frames 3| and 32 braced by a cross bar 33. The table 30 shown also in Fig. 2B supports a pedestal 34 carrying a bracket 35 which supports a cam shaft 36 carrying cams for operating the coil inserting mechanism to be described. As shown in Fig. 5, the pedestal 34 supports a frame 31 housing a gear reduction through which an electric motor 38, mounted on frame 31, drives a shaft 39. Shaft 39 drives a sprocket wheel 40 connected by a chain 4| with a sprocket wheel 42 journaled on the shaft 36 and connected therewith through a clutch C to be described. As shown in Fig. 28, the bracket 34 includes a forwardly extending base portion 340. which carries a vertically extending sleeve providing a bearing around Which an elonated sub-base 5| is rotatable. At its center the sub-base 5| is supported upon a pad 52 provided by the part 340.. At its ends the sub-base rests upon blocks 53 (see Fig. 2) and 54 (see Fig. 6). The ends of the sub-base 5| are secured to the blocks 53 and 54 by a locating screw 55 and a locating pin 56 respectively (Fig. 1). Pin 56 cooperates with one of a series of plain holes (not shown) in block 54, and screw 55 cooperates with oneof a series of tapped holes 55a in block 53. In this way the sub-base 5| is secured to the table 30 in the desired position of adjustment with respect to the central'sleeve 50 whereby the machine can be. adapted to operate upon armatures having straight slotted cores or armatures having skew slotted cores.

Armature shaft chuck Referring to Figs. 13 and 14, the sub-base 5:-

62 threadedly engages the key 6|. When these screws are tightened the bracket 62 will be clamped to the base '5I in the desired position. To facilitate making the proper adjustment of bracket 62, a stop screw 66 threaded throu h a plate 6'! attached to the sub-base 5| may be turned in order to shift the bracket 62 toward the left. The screw 66 is screwed into desired position of adjustment by a lock nut 68. The bracket 62 rotatably supports a tubular shaft I which is located longitudinally by the bracket 62 by virtue of a shoulder II on the shaft engaging the left face of the bracket and by virtue of a nut I2 threaded into the shaft I0 and engageable with the right face of the bracket'62. The nut I2 is provided with pairs of ears I3 supporting pins 14 connected with link I5 which are connected through pins I6 with link 'I'I, connected by pins I8 with a sleeve I9 having an annular groove 80. Groove 80 receives rollers 8| journaled on the ends of screws 82 carried by the bifurcations 83 of a chuck operating lever 84 which, as shown in Fig. 4, is pivotally supported on an extension 85 of bracket 82, said lever being rotatable about a screw 86 fixed to said extension. Movement of lever 84 about the screw pin 86 causes the sleeve 19 to move along a rod 90 which supports the sleeve I9 and which in turn is supported by the nut I2, Rod 90 is connected with a collet chuck member 9| having the usual spring fingers 92 each of which is provided with a conically tapered external surface cooperating with an internally tapered conical surface 93 provided at the left end of shaft I0. When the rooved sleeve I9 is moved toward the left into .the position shown in Figs. 21, 3 and 13, the links I5 will move away from the rod I9 and the lugs a thereof will move toward the right. Lugs 15a are received by grooves in a nut 94 adjustable along the threaded portion 95 of rod 90, said nut 94 being secured in the desired position of adjustment of the lock nut 96. Therefore, when the sleeve I9 moves toward the left with the position shown in Fig. 13, the shaft 90 will move toward the right relatively toward the sleeve I0, thereby causing the collet members 92 to bind against the internally tapered surface 93 of sleeve I0 and thus to grip an armature shaft placed Within the central bore 9'! of the chuck 9| which is in alignment with the central bore 68 of rod 96 to provide clearance for the armature shaft. In this way the shaft of an armature to be operated upon may be readily fixed to the tubular shaft I0 by which the armature is rotated or indexed in the various positions. Shaft I0 drives the chuck 9| also through a pin 90 projecting into a groove 99a in chuck Ill.

The shaft I0 provides a ratchet I00, the teeth of which may be engaged by a pawl |0I (Fig. 14) pivoted on a stud I02 mounted on a lever I03 having a hub I04 rotatable upon the exterior of shaft I0. Lever I03 carries a. block I05 for supporting a plunger I06 urged by a spring I0'I against the pawl IOI. As viewed in Fig. 14, the ratchet I00 is turned by clockwise rotation of the lever I03. To prevent counterclockwise rotation of the pawl |0| when the lever I03 reverses its movements, there is provided a locking dog or pawl IIII pivoted on a stud III supported by the bracket 62 and urged into locking engagement by a plunger II2 biased by a spring I I3, the plunger and spring being guided by a block I I4 attached to the bracket 62.

The shaft I0 can be manually rotated in a clockwise direction when the ratchet I00 is engaged by a second pawl I20 which is slidable in a tubular lever I2| integral with a hub I22 journaled upon the hub I04 of lever I 03. Lever I2I is threadedly connected with a tubular extension I23 which receives a sleeve I24 secured by a pin I25and which receives a spring I26 surrounding a rod I2I attached at its upper end to the push button I28 (for moving pawl I00 into engagement with ratchet I20) and at its lower end to the pawl I20. The spring I26, being confined between the sleeve I24 and the button I28, urges the pawl I20 upwardly. The upward movement of the pawl is limited by a pin I29 carried by the lever I2I andextending into aslot I30 provided by the pawl I20. The lever I 2| moves between stop lugs I3I and I32 '(Fig. 14) provided by a plate I 33 attached by screw I34 to the bracket 62 (Fig. 13). During the motion of lever I2|--I23 from the stop I3I' toward the stop I32 the operator presses the button I28 to cause the pawl I20 to engage the ratchet I00. When lever |2| is moved toward the stop I3| a cam I35 provided by the hub I22 of said lever engages a pin I36 carried by the locking dog H0 whereby said dog is moved out of engagement with the ratchet I00. It isnot necessary that the dog IIO engage the ratchet during manual counterclockwise rotation of the hub I22 because the latch is already locked against this rotation by the pawl I0| carried by the lever I03. During a substantial part of the return, clockwise movement of the lever |2|-l23 from the stop I3| toward stop I32, the dog III! will be maintained out of engagement with the-ratchet I00 so as to facilitate the manual indexing of the ratchet I00. At the end of the movement of lever |2I|23 toward the stop I32 the cam I35 releases the pin I36 so that the dog |I0 will reengage the ratchet I 00 and thus locate the shaft I0 and the armature chuck 9| driven thereby in the desired position. Since the spring H3 which urges the dog I Illinto locking engagement with the ratchet I00 is relatively stiff and since the cam I35 maintains the dog 0 out of engagementwith the ratchet I00 during most of the indexing movement of the lever I2|--|23, it is apparent that the manual indexing of the armature shaft has been facilitated.

The hub I22 of the lever |2I is confined between a flange of the hub I04 oflever I03 and a bearing I40 which is clamped against a shoulder I4I of the shaft 10 by a nut I42 threadedly engaging the left end of shaft I0 providing a central opening I43 to receive the armature shaft. The bearing, I40 is supported in a U-shaped cradle I45 integral with a pedestal I46 supported by the sub-base 5| and guided therealong by key E41 received by the groove 60. A screw I40 extends through the bracket I46 threadedly engaging the key I41 by tightening the screw I48. The bracket I46, like thebracket 62, is secured in the desired position with respect to the base Armature tail stock Referring to Figs. 6, '7 and 8, it will be seen that the sub-base 5| supports a bracket I50 which is slidable along the base 5| and is guided thereby through the use of a key I5| (Fig. 8) which is secured by screw I52 to the bracket I50. For convenience in moving the bracket I50 along the base 5|, there is provided a lever I53. Attached to the bracket I58 by screw stud I54 afiixed to an extension |50a of the bracket, said lever I53 being connected by a screw I55 with a link I56 (Fig. 3). Link I56 (Fig. 5) is connected by a pin I51 with the bifurcation I58 of a screw I59 threaded into the bracket 34 and locked therein by lock nut I60. The lever I53 carries a handle |6| which the operator grasps when moving the bracket I50 along the base 5| toward or away from the armature shaft supporting chuck which has been described with reference to Figs. 13 and 14. Screw 61a adjustably secured to plate 66a limits movement of bracket I50 to the left (Fig. 6).

Referring to Fig. 8, screws I65 secure the bracket I50 and angle bracket I66 to which screws I61 secure a bar I68 terminating at its right hand end in a pad I69 to which a cylindrical plate I is secured by screws I1I. The plate I10 provides a cradle for supporting the armature core. Tubes I12 and I13 are secured intermediate their ends to the underside of bar I68 by clips I14 and rivets I15. The tubes I12 and I13 are provided at their left ends with flared bushings I16 and I11 into which non-conducting ropes R are introduced as shown in Fig. 1. The right hand ends of the tubes I12 and I13 terminate in arcuate portions H211 and H311 out of which the insulating ropes R emerge as these ropes are pulled through by the operator and applied to armature assembly, as shown in Figs. 30 and 31.

The bracket I50 supports a rod I18 attached to the bracket by pin I19 and provided with a recess I80 for receiving the left end of the armature shaft. While the bracket I50 is in the position shown in Fig. 1, the armature A shown therein supported upon a bracket B is first placed in position with its armature core ac received by the cradle I10 and the left-hand end of armature shaft a,s received by the rod I18. When the operator moves the lever I53 counterclockwise, as viewed in Fig. '1 to cause the bracket I50 to move into the position shown in Figs. 2, 3 and 7, the armature core ac is located directly over the sleeve 50 and the locating plunger |8| supported thereby, as shown in Figs. 25, 16, 17 and 28, and the right end of the armature shaft a-s is received by the chuck 9| preparatory to its gripping the armature shaft a s after the core has been properly located.

Armature coil locator and core guard Referring to Figs. through 29 and more particularly to Figs. 25 and 28, an armature core represented by dot-dash line circle do has been located so that one of its slots 5 receives the locating pin I8| which has been moved upwardly from the position shown in Fig. 25 to that shown in Fig. 28 in response to the depression of a pedal I82 (Fig. 23) pivotally supported by the cross bar 33 and connected by rod I83 with a lever I84, fixed to a shaft I85. Shaft I85 is supported by links I86 and I81 (Fig. 27) which are carried by a rod I88 passing through brackets I89 attached by bolts I90 to the bottom of the table 30. Shaft I88 is fixed to a lever I9| connected by pin I92 with the notched lower end of the locating pin NH. The lower end oiv the pin |8| and its connection with the lever |9I are protected by a guard I93. Guard I93 supports screw I94 which provides a pivot for a lever I95 connected with a link I91 through a bolt I96. Link I91 is connected by a bolt I98 with a lever I99 fixed to the shaft I85. When the pedal I82 is depressed, the rod I83 moves downwardly, thereby producing clockwise rotation of lever |9I and upward movement of the core locator I8I, so that its point will be received by a certain core slot s of the armature core ac.

The core slot which is vertically above and diametrically opposite the slot s which receives locator |8| is marked s4 because it is the slot #4 beginning the count from the slot s1 which already receives an inner active coil side isc. The outer coil side ocs of this coil is to be introduced into slot s7 which is the seventh from slot .91 beginning the countwith slot $1. In order that the coil side ocs be not accidentally lodged in slot S6 which, as the result of a preliminary indexing operation, will be located vertically uppermost, it is necessary to provide for the covering of this slot ss by a plate 200 which we call a core guard. The core guard 200 is mounted upon the yoke 20| of a U-shaped lever having its arms 202, Fig. 2, pivoted upon screw studs 203, attached to the frame 35. The right hand arm 202 is connected by screw 204 with link 205 connected by screw 206 with lever 201 pivoted on screw 206 attached to frame 35. Lever 205 is connected by screw 209 with block 2|0 threadedly connected with rod 2 which passes through a plain hole in a block 2|2 attached to lever I95. The lower end of rod 2 is threaded to receive nuts 2|3 and 2 I4 adjustable therealong. Referring to Fig. 25, in which the normal position of the core guard 208 and its operating mechanism are shown as well as the normal position of the core locator I8 I, it will be seen that the upward movement of the locator |8| from the position shown in Fig. 25 to that shown in Fig. 28, will be accompanied by a downward movement of lever I95 and of rod 2| I, thereby causing the link 201 and the guard 200 to move from the positions shown in Fig. 25 to those shown in Fig. 28. When these movements occur, the link 205 and the lever 2 01 become latched in a position for maintaining the core guard 208 over the slot 54. This latching means comprises cooperating latch pawls 220 and HI the former being a part of lever 201 and the latter being a separate piece, pivoted upon a screw stud 222, fixed to the frame 35. The pawl 22I is urged clockwise into engagement with pawl 220 by a plunger 223 pressed downwardly by spring 224, said plunger and spring being carried by a block 225 attached to frame 35. Similarly, the pawl 220 is urged toward the pivot 222 of the pawl 22I by a spring 226 surrounding the rod 2 and confined between the foot 34a. of pedestal 34 and a collar 221 adjustable along the rod 2H and fixed thereto in the desired position of adjustment by screws 228.

The latch provided by the pawls 220 and 22| for maintaining the core guard 200 in the position shown in Fig. 28, does not retain the core locator |8| in the upper position for the reason that only a one-way operating connection is provided between the rod 2 and the lever I95, the latter being movable upwardly without requiring that the rod 2!! also move upwardly. Afterthe armature core ac has been located by the pin l8l in a slot s vertically below slot s4 (counting from and beginning with slot s1) containing the inner coil side of the first coil whose outer coil side is to be positioned in a core slot and after the chuck 9| has been caused by movement of lever 84 to grip the armature shaft to maintain the core ac in this same location, the operator may then release the pedal I82 to permit the pin iBl to move I clockwise to locate slot 86 vertically uppermostas seen in Fig. 15.

The machine is now ready for operation by motor power. By a suitable clutch to be described later, the electric motor 38 is connected with cam shaft 36. Referring to Figs. 4 and 28, the direction of rotation of shaft 36' is counterclockwise. Shaft 36 carries a crank disc 239,

carrying a pin 23I which is connected by a link 232 adjustable in length and connected at its lower end by a pin 233 with the pawl operating lever 223. disc 23!] in its normal and home position. As the disc 230 begins to rotate counterclockwise, the final indexing of the core ac begins as a result of downward movement of link 232 which produces clockwise movement-of pawl lever I53. (Fig. 14). As the disc 230 rotates for this purpose, it carries hardened steel wear pieces or cams 235 and 236 into engagement, respectively, with rollers 23'! and 238 attached respectively to the levers 201 and 22L This effects the separation of the pawls 220 and HI as shown in Fig. 29 whereupon, due to the action of spring 226 acting upwardly on rod 2! l, the levers 205 and and guard 200 are returned to normal position as shown in Fig. 25. Thefinal indexing of the core ac brings slots 87 into uppermost position as shown in Fig. 17.

It is, therefore, apparent that before the insertion of any outer active coil sides of the armature core ac, the core is covered by a guard 253 automatically in response to the elevation of the core locating pin l8| and that the core guard 200 remains latched in this position until the final indexing movement of the armature core takes place resulting in the location of the core slot s7 which is to receive the first outer active coil side ocs. After the first outer active coil side ocs has been inserted in a core slot, there is no further need to cover a slot of the Fig. 28 and Fig. 4 show the crank core as since there is no danger that any suc- Coil side inserting device Referring to Figs. 15 through 22, as well as Figs. 2 and 3, it will be seen that the shaft 35 which is journaled in bearings carried by the frame 35,.suDports and drives cams 242, 241 and 242. Cam.240 cooperates with a cam follower roller 243 carried by lever 244 which rotates on a rod 245 and which carries a roller 246 received within a recess 24'! provided by a slide 248 carrying a blade 249 against which an outer coil side cos of an armature coil is pressed during the indexing of the core ac which produces movement of the inner coil side ics in a clockwise direction. The indexing of the core will naturally stretch the coil particularly the end portions thereof indicated ce in Fig. 15. In order that the outer coil, side ocs will enter in armature slot without tearing the insulation of the wires, it is necessary that it be confined in a space at least slightly narrower than the width of the throat of the core slot. This space is determined by the spacing of the blade 249 and of a bar 252;, which is moved from the posi- -tion shown in Fig. 15 ultimately to that shown in Fig. 16 preparatory to inserting the coil side ocs in a core slot. To accomplish this, the bar 25!] is pivoted on a pin 25l carried by aslide 252 which is connected by pin 253 with links 254 connected by pin 255 with a lever 255, journaled on a rod 25l carried by bracket 258 attached to frame 35. Lever 255 carries a roller 259 which cooperates with the cam 242 in such a manner that, during rotation of shaft 36, the lever 256 oscillates to efiect vertical movement of slide 252. While this happens the bar 250 is caused to oscillate about its pivot 25f through a mechanism which includes the cam 24L a cam follower 250 carried by a lever 25l having a hub 262 journaled on a rod 253 supported by frame 35. The hub 262 has a lever extension 234 which is engaged by plunger 2E5 urged by spring 2% toward the right in Fig. 15, said plungerand spring being supported by a block 26'! attached to the frame 35. Lever 251 carries a pin 215 pivotally supporting a block Z'll connected by a rod 212 with a head 2l3 connected by pin 214 with a lever 215 integral with the plate 250. Ihe rod 212 passes through aperture 243a in slide 248 through aperture 252a in slide 252 and through aperture 286a in a slide 32 which carries the ,coil inserting plate 23L Slide 280 has a recess 2853?) which receives a roller 283 carried by lever 284 journaled on a shaft 225 and carrying a roller 285 which cooperates with the cam 242. The slide 248 is urged normally downwardly by a plurality of springs 29!), surrounding rods 21H, fixed to a bar 232, attached to frame 35. Bar 292 is aperturedto receive slidable' pins 293 resting upon the slide 248 at their lower ends. At their upper ends these pins 293 are engaged by discs 294 respectively engaged by the springs 295 which are confined in a state of compression between the upper surface of the bar 292 and the nuts235 and 2% attached in pairs-to the threaded rods 29L The slide 248 being urged downwardly by springs 29!], the lever 244, is urged counterclockwise so 'iat its cam follower, roller 243 always engages the cam 245. The slide 252 is urged normally upwardly by a plurality of springs 3M surrounding rods 3? fixed at their lower ends to the slide 252 and carrying at their upper ends nuts 322 and 303 which confine the springs 350 in a state of compression. Therefore the slide 252 is urged normally upwardly, thereby urging its actuating lever 256 clockwise, thereby causing the roller 259 always to bear against the cam 242. The slide 280 is urged normally upwardly in the same manner that 252 is urged upwardly, 

